Monday, 15 August 2016

MEMS and Stiction

Back in Singapore after a few days in Kuala Lumpur


KL Skyline
Petaling Street KL

Guan Di Temple KL

Guan Di Temple KL


Singapore Skyline
from Top of Ion Orchard



A few more thoughts on reliability issues for MEMS (Micro Electro Mechanical Systems).

Stiction


Why is it such a HUGE problem?


  • Forces attracting the surfaces > forces pulling them apart (spring forces)
  • In the macro world not a big problem but in the micro world it is
  • Surface area scales with dimensions squared but volume and mass scale with dimension cubed


Elephants Don't Climb Walls
Forces that attract surfaces:
  • Capillary forces (Long range micrometres, moist environment, rough surfaces) 

  • Electrostatic forces  (Long range, micrometres, dry environment smooth or rough surfaces)
  • Hydrogen bridging  (Close range, OH terminated smooth surfaces in a dry environment)
  • Van der Waal’s forces  (Short range,  smooth surface close together in a dry environment, hydrophobic )



What can be done about it?


  • For capillary induced stiction reducing the relative humidity can help if the packaging allows it. Not always possible
  • Minimise surface contact area:
  • For bending cantilevers, try to have an arc shape rather than and "s" shape to minimise surface area of contact.


Minimise area of ContactImage based on http://www.me.unm.edu/~zleseman/news/news.htm

  • Create surface roughness or dimples on contact surfaces



Three-mask process for cantilever: 
(a) mask Idimples in oxide 
(b) mask 2, anchor in oxide

(c) structural poly deposition and mask 3, poly pattern 
(d) sacrificiaoxide layer etching
From:Introduction to Microfabrication, Sami Franssil, John Wiley, 2010
  • Coat surfaces with low surface energy materials such as diamond like carbon (DLC), Self Assembly Monolayers (SAMs) 




From:: Vapor-Phase Self-Assembled Monolayers for

Anti-Stiction Applications in MEMS, Yan Xin Zhuang et al
Journal Of Microelectromechanical Systems, 16(6), pp1451-1460, 2007

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